MANUFACTURING
Your best operators' knowledge. Available to everyone.
The difference between a good day and a bad day comes down to a handful of people. That knowledge is worth its weight in gold. But vulnerable. We make it scalable.
Common challenges
Knowledge that is too vulnerable
Production lines with excessive changeover downtime
The knowledge sits with experienced operators. New employees need weeks or months to get up to speed. When someone is sick or it gets busy, everything grinds to a halt.
Quality issues detected too late
The quality manager can't be everywhere. Patterns only become visible after the problem has already occurred. And by then, there's already waste.
Experienced employees who are irreplaceable
Retirement, illness, departure. The knowledge disappears. New people have to learn everything from scratch. That costs time and money. And you don't have that time.
How we solve it
Knowledge that works for everyone
Making implicit knowledge explicit
We translate the knowledge of your best operators into AI agents. New employees get direct support. Experienced operators become more effective because they spend less time explaining.
Recognizing patterns before they become problems
AI agents analyse process data and detect deviations faster than any human can. Your quality manager receives alerts before there's any waste.
Planning optimisation based on real data
Not based on gut feeling, but on data. AI agents optimise sequencing, factoring in changeover times and material stock. Less downtime, higher throughput.
Concrete example
From vulnerable knowledge to scalable expertise
At a mid-sized manufacturing company, we translated the knowledge of three senior operators into AI support for the entire production team. The result: shorter changeover times, fewer quality deviations, and new employees who become productive faster. The investment paid for itself within eight months.
The AI agents now assist with every changeover and proactively flag when parameters deviate. The team uses the tools daily. Not because they have to, but because it makes their work easier.
Discover Hypereffective → or view our guarantee.
We also work in healthcare, logistics and the public sector.
Your production floor, hypereffective.
In a no-obligation conversation, we explore how data and AI can empower your operators. If it's a fit, we'll schedule the AI Inspiration Session.